Motor Winder
Job Description
Job Detail
- Cut out and clean stators and armatures from failed motors
- Remove and label coils, leads, and slot insulation materials
- Inspect core laminations and record visual/mechanical findings
- Manufacture and shape coils using appropriate winding forms and tools
- Measure, cut, and install slot paper and phase insulation per winding data sheets
- Prepare and install coils into stator or armature slots with proper alignment and fit
- Tie, lace, and connect coil ends using standard shop practices
- Perform surge and resistance testing to verify coil integrity
- Prepare motors for varnish dipping and operate bake ovens per shop standards
- Run Vacuum Pressure Impregnation (VPI) cycles per procedure, including setup, vacuum, and pressure stages
- Document test data, VPI cycle information, and quality checks accurately
- Trim, solder, and tape leads per specification
- Support mechanical assembly during reinstallation of bearings, endbells, and related components
- Maintain inventory of magnet wire, slot insulation, wedges, ties, varnish, and related supplies
- Notify Lead Winder of low-stock items or material needs
- Keep work area organized, clean, and compliant with safety standards
Qualifications & Experience
Education: High school diploma or equivalent required; technical school or EET coursework preferred- Experience: 1–2 years of related experience in motor winding, electrical repair, or mechanical/electrical maintenance preferred
- Basic understanding of electrical principles and motor components
- Familiarity with winding data, coil configurations, and insulation materials
- Ability to read micrometers, calipers, and winding specifications
- Comfortable operating shop tools such as winding machines, bake ovens, and VPI systems
- Detail-oriented with strong commitment to safety and quality
Physical Requirements
Ability to lift up to 50 lbs unassisted- Frequent standing, bending, and handling of motor components
- Exposure to industrial environments, varnish fumes, and heat from bake ovens (with proper PPE)
Work Environment
This position is performed in a motor repair shop environment with exposure to machinery, oils, varnishes, and electrical testing equipment- Safety procedures must be followed at all times
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